Basic Info.
Application
Chemical Industry, Mining Transport, Power Plant
Structure
Ordinary Roller
Bearing Type
Single Row Deep Groove Ball Bearing
Type
Parallel Conveyor Idler
Surface Treatment
Powder Coating
Place of Origin
Shandong, China (Mainland)
Roller Diameter
63mm-219mm
Roller Length
160mm-4600mm
Roller Pipe
ERW Roller Special Pipe
Roller Shaft
Cold Drawn Shaft
Bearing Brand
SKF, NSK, FAG, Twb, Lyc, Hrb
Bearing House
Stamping Bearing House
Welding
Mixed Gas Shielded Arc Welding
Package
Standard Export Plywood Cases
Finish
Painting/Rubber/Steel Screew/Galvanized
Transport Package
Seaworthy Crate for Exporting
Origin
Rizhao City, Shandong Province, China
Product Description
Production DescriptionMYC roller adopts self-developed double labyrinth seal structure, which is better than traditional seal structure in waterproof and dustproof effect. Roller pipe adopts high-frequency welding pipe special for rollers, shaft adopts cold drawn bright shaft special for rollers, and bearing housing is made by stamping, drawing and welding with mixed gas. After the roller is welded, both ends are chamfered and polished, and then polish and remove the rust of the pipe surface. The roller surface adopts outdoor powder coating, heating and curing. The roller adopts a double-head pressing machine to press the bearing and the seal in three times, so as not to damage the seal and protect the bearing. The shaft end is subjected to the final anti-rust treatment, and finally put into the export-specific crates. Roller is divided into carrier roller, impact roller, return roller, RDRT roller, guide roller, rubber lagged roller and so on.
As per the material used, there're steel roller and plastic roller. Normally plastic roller is divided into HDPE roller, UMHWPE roller and nylon roller.| MYC Roller Introduction |
| * Roller is an important part of the belt conveyor. There are many types of rollers such as carrier roller, impact roller, RDRT roller, return roller and so on. The function of roller is to support the belt, reduce the running resistance of the belt and make the verticality of the belt not exceed a certain limit to ensure the smooth running of the belt. |
| * Roller accounts for 35% of the total cost of a belt conveyor system and generates more than 70% resistance, so the quality of roller is particularly important. |
| * MYC roller adopts self-developed double labyrinth seal structure, which is better than traditional seal structure in waterproof and dustproof effect. Roller pipe adopts high-frequency welding pipe special for rollers, shaft adopts cold drawn bright shaft special for rollers, and bearing housing is made by stamping, drawing and welding with mixed gas. After the roller is welded, both ends are chamfered and polished, and then polish and remove the rust of the pipe surface. The roller surface adopts outdoor powder coating, heating and curing. The roller adopts a double-head pressing machine to press the bearing and the seal in three times, so as not to damage the seal and protect the bearing. The shaft end is subjected to the final anti-rust treatment, and finally put into the export-specific crates. |
| * The MYC series of rollers have a wide range of products, including steel rollers, impact rollers, RDRT rollers, rubber-coated rollers, self-aligning rollers, oil injection rollers, galvanized rollers and other types. The size specifications can be customized according to the customer's drawings, also can be produced according to the standards of various countries. For detailed specifications, you can ask us for a product manual. |
| * At present, MYC has the most advanced fully automatic production line for rollers in the industry. The entire production process uses robots instead of manual processing and production. Currently we have 2 automatic production lines and 2 semi-automatic production lines, which can achieve a daily output of 2000 rollers. For roller frames, we use a fully automatic laser cutting machine to cut the material, and use a CNC bending machine to produce the parts of the frame. Welding adopts a robot. Surface treatment is shot blasting and hot-galvanizing in accordance with international standards. |
| MYC Roller Specifications |
| No. | Item | Description |
| 1 | Brand | MYC |
| 2 | Roller Diameter | 60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 3 | Shell Thickness | 3/3.5/4/4.5/5/5.5/6mm |
| 4 | Face Length | 100mm-4000mm |
| 5 | Shaft Diameter | 20/25/30/35/40/45/50mm |
| 6 | Bearing | 6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 7 | Bearing Type | ZZ C3 / ZRS C3 |
| 8 | Bearing Brand | LYC/SKF/FAG/NSK |
| 9 | Seal | MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 10 | Pipe Material | Carbon Steel Q235 |
| 11 | Shaft Material | Cold Drawing Round Steel |
| 12 | Surface Treatment | Powder Coating/Galvanizing |
| 13 | Surface Color | Customized |
| MYC Production Equipment and Capacity |
* We have an automated CNC production line designed and manufactured by ourselves. The production line contains the following unique core patented equipment:
Fully automatic extrusion equipment
Fully automatic injection molding equipment
Two-way CNC plastic roll lathe
Two-way milling machine with flat slot
CNC Pipe cutting machine for plastic pipe |
| * Our automatic production single line processes 50,000 rollers per month and we also have the ability to expand production capacity. |
| * Our CNC automatic processing equipment can fully guarantee the processing accuracy and quality of the products. |
| MYC Roller Advantages |
| * Choose the raw material with the very best quality from the market. |
| * Use the most advanced automation equipment for production. |
| * Long-life span, high quality and energy-saving products. |
| * Over 15 years experience of design, innovation, maintainence and production. |
| * Certified by ISO 9001, ISO 14001, ISO 45001, SGS, BV and other authorized certifications. |
| * Good reputation from the customers all over the world with longtime cooperation. |
| Comparison of Properties of Rollers of Different Materials |
| No. | Item | HDPE Roller | Steel Roller | Ceramic Roller |
| 1 | Chemical resistance (strong acid, strong alkali) | Yes | No | Yes |
| 2 | Toughness (subject to greater external force) | Unbreakable | Unbreakable | Fragile |
| 3 | Bearing Tightness | Superior | General | Poor |
| 4 | Surface Adhesion | Difficult | Easy | Easy |
| 5 | Coefficient of Sliding Friction (to belt) | Small 0.10-0.15 | Big 0.68-0.80 | Big 0.68-0.80 |
| 6 | Abrasive Resistance | Good | General | Good |
| 7 | Wear on the belt | Wearproof | Easy to wear | Easy to wear |
| 8 | Running Power Consumption (take steel roller as 1) | 0.85 | 1 | 1.05 |
| 9 | Noise and Vibration | Low | High | Higher |
| 10 | Weight | 5 | 10 | 15 |
| 11 | Installation Maintenance | Easy to install and maintenance-free | Heavy installation and maintenance workload | Heavy installation and maintenance workload |
| 12 | Water Absorption | Small | Big | Big |
| 13 | Service Life | 3-5 years | 1-2 years | 1-2 years |
Established in 2008, our company is a scientific and technological innovation-oriented enterprise with more than 10 R & D staff and more than 30 technical staff. Our company has independently studied and obtained more than 100 invention patents so far.
Our company is committed to long distance, large capacity, space turning belt conveyor research and development and manufacturing, the roller, bracket, pulley and steel structure we produced have won praise of domestic and foreign customers. Our current customers are throughout Australia, Canada, the United States, Turkey, Saudi Arabia, Chile, Japan, South Korea, the Netherlands, France, Southeast Asia and other countries and regions.
Our company attaches great importance to quality control, with high reliability for the design principle, from the source of the product to control the quality, uses advanced technology and equipment. Our company has obtained the "ISO9001: 2008 quality system certification", "LEVEL III steel structure engineering and mechanical and electrical equipment installation", "ISO14001: 2015 environmental system certification", "ISO45001: 2018 health system certification" and " Production License of dangerous goods packaging and containers".
Adhere to the production of first-class products, provide first-class service, adhere to first-class management and create first-class enterprise, our company sincerely looks forward to working with all customers for sincere cooperation and a better future!
FAQ
1.Q: Your bearing type and brand usually use?
A: Large clearance C3 ZZ type deep ball bearing with LYC, SKF, FAG, NSK, etc. According to customer's requirements.
2.Q: How is your Payment Term?
A: T/T or L/C. Another payment term we can also discuss.
3.Q: Can you customize it?
A: We support customization according to your request.
4.Q: What's the MOQ?
A: 1 piece.
5.Q: What's the production capacity of your idler and belt conveyor?
A: Idlers 400,000 pcs/year.
6.Q: What's your roller's lifespan?
A: Our rollers have a long lifespan with good performance and usually make sure 50000 to 60000 hours under the normal site and operation.
Address:
No. 6 Dongying Road, Juxian Economic Development Zone, Rizhao, Shandong, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Shandong Mingyang Conveyor Co., Ltd, located in the Eurasian bridgehead - Rizhao City Juxian Economic Development Zone, the company occupies more than 300 acres with a production workshop of 13 million square meters. The company is close to Rizhao Port, Qingdao Port, Qingdao Airport and Rizhao Airport with high-speed around and convenient transportation, providing convenient services for customers with superior geographical advantages.
Established in 2008, the company is a scientific and technological innovation-oriented enterprise with more than 10 R & D staff and more than 30 technical staff. The company has independently studied and obtained more than 100 invention patents so far.
The company is committed to long distance, large capacity, space turning belt conveyor research and development and manufacturing, the roller, bracket, pulley and steel structure we produced have won praise of domestic and foreign customers. Our current customers are throughout Australia, Canada, the United States, Turkey, Saudi Arabia, Chile, Japan, South Korea, the Netherlands, France, Southeast Asia and other countries and regions.
The company attaches great importance to quality control, with high reliability for the design principle, from the source of the product to control the quality, uses advanced technology and equipment. The company has obtained the "ISO9001: 2008 quality system certification", "LEVEL III steel structure engineering and mechanical and electrical equipment installation", "ISO14001: 2004 environmental system certification", "OHSAS18001: 2007 health system certification" and " Production License of dangerous goods packaging and containers".
Adhere to the production of first-class products, provide first-class service, adhere to first-class management and create first-class enterprise, our company sincerely looks forward to working with all customers for sincere cooperation and a better future!
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