Basic Info.
Application
Chemical Industry, Grain Transportation, Mining Transport, Power Plant
Structure
Ordinary Roller
Bearing Type
Double Sealed Bearing
Type
Parallel Conveyor Idler
Roller Diameter
63mm-219mm
Roller Length
160mm-4600mm
Roller Pipe
HDPE/UHMWPE/Nylon
Roller Shaft
Cold Drawn Shaft
Bearing Brand
SKF, NSK, FAG, Twb, Lyc, Hrb, Timken, NTN
Package
Standard Export Plywood Cases
Transport Package
Packed in Seaworthy Carton for Export
Product Description
| MYC HDPE Roller Introduction |
| * MYC roller tube is extruded with pure ultra-high molecular weight polyethylene material, with a molecular weight of more than 3.5 million, and has excellent self-lubricating, abrasion resistance and anti-aging properties. |
| * Bearing is from famous domestic and foreign manufacturers such as HRB, LYC, SKF, NSK, etc., to ensure the service life. Seal is injection-molded with high-strength materials to withstand various harsh working conditions. |
| * HDPE rollers can prolong the service life of the equipment, save energy, and effectively improve the working environment. It has been widely used in transportation systems in coal, cement, steel, electric power, chemical, coking and other industries. It is an ideal replacement product for steel rollers of belt conveyor. |
| MYC Roller Specifications |
| No. | Item | Description |
| 1 | Brand | MYC |
| 2 | Roller Diameter | 89/102/108/114/127/133/140/152/159/165/178/194/219mm |
| 3 | Shell Thickness | 6-10mm |
| 4 | Face Length | 190mm-3500mm |
| 5 | Shaft Diameter | 20/25/30/35/40/45/50mm |
| 6 | Bearing | 6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 7 | Bearing Type | ZZ C3 / ZRS C3 |
| 8 | Bearing Brand | HRB/LYC/SKF/FAG/NSK/CU |
| 9 | Seal | MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 10 | Pipe Material | HDPE |
| 11 | Shaft Material | Cold Drawing Round Steel |
| 12 | Surface Treatment | N/A |
| 13 | Surface Color | Black |
| | | |
| MYC HDPE Roller Advantages |
| * Long life - More than 5 times the life of the steel rollers. |
| * Protect the belt - The surface of the polymer roller tube is smooth, non-magnetic, does not absorb iron powder, dust and various viscous substances; it has very low friction coefficient with the belt and has self-lubricating properties. These advantages can effectively protect the belt and extend 20% service life. |
| * Light weight - Only 1/3 of steel roller and 1/5 of ceramic roller, which is convenient for installation, and has good power-saving effects. |
| * Labyrinth design - The special labyrinth design can effectively protect the bearing. One-time installation, maintenance-free for life. |
| * Low noise - The noise is only one-half of steel roller, which effectively improves the working environment. |
| * Special working conditions - Resistant to acid, alkali, salt and other chemically corrosive working conditions. |
| * Excellent cost performance - The price is slightly higher than that of steel roller, which can bring huge cost savings to customers during its service life. |
| * Material advantages - The overall material has excellent toughness, can absorb vibration well, protect the bearing and extend the life. |
| * Ensure safe production - Effectively avoid production accidents that tend to tear the belt when the steel roller tube is damaged and avoid the friction with the belt when steel roller doesn't rotate, which is likely to cause fire hazards. |
| MYC Roller Advantages |
| * Choose the raw material with the very best quality from the market. |
| * Use the most advanced automation equipment for production. |
| * Long-life span, high quality and energy-saving products. |
| * Over 15 years experience of design, innovation, maintainence and production. |
| * Certified by ISO 9001, ISO 14001, ISO 45001, SGS, BV and other authorized certifications. |
| * Good reputation from the customers all over the world with longtime cooperation. |
As per the material used, there're steel roller and plastic roller. Normally plastic roller is divided into HDPE roller, UMHWPE roller and nylon roller.
| Comparison of Properties of Rollers of Different Materials |
| No. | Item | HDPE Roller | Steel Roller | Ceramic Roller |
| 1 | Chemical resistance (strong acid, strong alkali) | Yes | No | Yes |
| 2 | Toughness (subject to greater external force) | Unbreakable | Unbreakable | Fragile |
| 3 | Bearing Tightness | Superior | General | Poor |
| 4 | Surface Adhesion | Difficult | Easy | Easy |
| 5 | Coefficient of Sliding Friction (to belt) | Small 0.10-0.15 | Big 0.68-0.80 | Big 0.68-0.80 |
| 6 | Abrasive Resistance | Good | General | Good |
| 7 | Wear on the belt | Wearproof | Easy to wear | Easy to wear |
| 8 | Running Power Consumption (take steel roller as 1) | 0.85 | 1 | 1.05 |
| 9 | Noise and Vibration | Low | High | Higher |
| 10 | Weight | 5 | 10 | 15 |
| 11 | Installation Maintenance | Easy to install and maintenance-free | Heavy installation and maintenance workload | Heavy installation and maintenance workload |
| 12 | Water Absorption | Small | Big | Big |
| 13 | Service Life | 3-5 years | 1-2 years | 1-2 years |
With good quality and high output, MYC roller is exported to countries all around the world.
| Belt Conveyor Introduction |
| * The belt conveyor mainly consists of frame, roller, belt, pulley, tensioner and transmission part. Frame is made of steel. The core of the belt is made of cotton or nylon. |
| *Belt conveyor is widely used in industries of mine, metallurgy, coal, power plant, cement and so on to convey loose materials and finished products. |
| * According to the requirement of conveying process, it can be used as a stand-alone machine or used with other conveying equipments. |
| Features and Advantages |
| * Made of seamless link-belt, effectively improve the transport job stability. |
| * Big transportation capacity, simple structure. |
| * Easy maintenance, standardization of each part. |
| * Big selection range, can be matched and assembled as per actual condition. |
| Technical Specification | | | | | |
Capacity
(m3/h)
| Speed (m/s) | Power (kw) |
BW
(mm) | 1.0 | 1.25 | 1.6 | 2.0 | ≤12m | 12-20m | 20-30m |
| 500 | 40 | 50 | 60 | 70 | 3-4 | 5.5-7.5 | 7.5-11 |
| 650 | 75 | 90 | 110 | 130 | 4 | 5.5-7.5 | 7.5-11 |
| 800 | 120 | 150 | 180 | 220 | 4-5.5 | 5.5-11 | 11-15 |
| 1000 | 180 | 220 | 280 | 350 | 5.5-7.5 | 7.5-11 | 11-18.5 |
| 1200 | 250 | 300 | 360 | 430 | 7.5-11 | 11-15 | 15-22 |
| 1400 | 300 | 380 | 480 | 600 | 11-15 | 15-22 | 22-30 |
Shandong Mingyang Conveyor Co., Ltd, located in the Eurasian bridgehead - Rizhao City Juxian Economic Development Zone, the company occupies more than 300 acres with a production workshop of 13 million square meters. Our company is close to Rizhao Port, Qingdao Port, Qingdao Airport and Rizhao Airport with high-speed around and convenient transportation, providing convenient services for customers with superior geographical advantages.
Established in 2008, our company is a scientific and technological innovation-oriented enterprise with more than 10 R & D staff and more than 30 technical staff. Our company has independently studied and obtained more than 100 invention patents so far.
Our company is committed to long distance, large capacity, space turning belt conveyor research and development and manufacturing, the roller, bracket, pulley and steel structure we produced have won praise of domestic and foreign customers. Our current customers are throughout Australia, Canada, the United States, Turkey, Saudi Arabia, Chile, Japan, South Korea, the Netherlands, France, Southeast Asia and other countries and regions.
Our company attaches great importance to quality control, with high reliability for the design principle, from the source of the product to control the quality, uses advanced technology and equipment. Our company has obtained the "ISO9001: 2008 quality system certification", "LEVEL III steel structure engineering and mechanical and electrical equipment installation", "ISO14001: 2015 environmental system certification", "ISO45001: 2018 health system certification" and " Production License of dangerous goods packaging and containers".
Adhere to the production of first-class products, provide first-class service, adhere to first-class management and create first-class enterprise, our company sincerely looks forward to working with all customers for sincere cooperation and a better future!
Address:
No. 6 Dongying Road, Juxian Economic Development Zone, Rizhao, Shandong, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Shandong Mingyang Conveyor Co., Ltd, located in the Eurasian bridgehead - Rizhao City Juxian Economic Development Zone, the company occupies more than 300 acres with a production workshop of 13 million square meters. The company is close to Rizhao Port, Qingdao Port, Qingdao Airport and Rizhao Airport with high-speed around and convenient transportation, providing convenient services for customers with superior geographical advantages.
Established in 2008, the company is a scientific and technological innovation-oriented enterprise with more than 10 R & D staff and more than 30 technical staff. The company has independently studied and obtained more than 100 invention patents so far.
The company is committed to long distance, large capacity, space turning belt conveyor research and development and manufacturing, the roller, bracket, pulley and steel structure we produced have won praise of domestic and foreign customers. Our current customers are throughout Australia, Canada, the United States, Turkey, Saudi Arabia, Chile, Japan, South Korea, the Netherlands, France, Southeast Asia and other countries and regions.
The company attaches great importance to quality control, with high reliability for the design principle, from the source of the product to control the quality, uses advanced technology and equipment. The company has obtained the "ISO9001: 2008 quality system certification", "LEVEL III steel structure engineering and mechanical and electrical equipment installation", "ISO14001: 2004 environmental system certification", "OHSAS18001: 2007 health system certification" and " Production License of dangerous goods packaging and containers".
Adhere to the production of first-class products, provide first-class service, adhere to first-class management and create first-class enterprise, our company sincerely looks forward to working with all customers for sincere cooperation and a better future!
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